Sarablue Engineering Consultants Private Limited

Steel Tonnage Estimator

Pre-engineered and portal-frame buildings · concept stage

IS 800:2007 · IS 875 Parts 1–3 · IS 1893

Project

Estimated structural steel
–t
–
–kg/m² of floor plan (building)
–plan area
–bays
–design wind pressure
Calculating…

Tonnage breakdown

Fabricated weight by element. Sheeting, decking and fasteners for cladding are not included.

ElementTonneskg/m²Share

Building description

In the format of a PEB quotation, to compare line by line with a supplier’s offer.

Typical main frame

Drawn to scale. Shade shows how hard each part is working against its IS 800 capacity.

MemberPositionBuilt-up sectionkg/mUse Governed by

Loads used

Derived from the brief. Check against the site's design basis.

Checks and secondary members

Serviceability, base reactions and the sections picked for the rest.

Quantities for cladding and services

Useful for the sheeting and drainage packages that go with the steel.

How this estimate is made

  • Each main frame is analysed as a 2D frame (direct stiffness) for dead, roof live, six wind cases, seismic and crane loads, then combined with IS 800 Table 4 load factors.
  • Frame members are sized from welded I-sections (5–12 mm webs, 150–400 mm flanges) to IS 800 limit-state checks: axial with flexural buckling, bending with lateral-torsional buckling, shear with web buckling, and the combined interaction. Slender webs are allowed up to 200ε, with the flanges carrying the moment.
  • Frames are resized until both strength and deflection limits pass. Left and right halves get the same sections.
  • Purlins and girts are cold-formed Z sections, continuous with laps over the frames. Uplift capacity is reduced for the unrestrained inner flange.
  • Wind follows IS 875 Part 3 (2015): Vz = Vb·k1·k2·k3·k4, pd = Kd·Ka·Kc·pz (not less than 0.7 pz), with Table 4 and 5 pressure coefficients. Local edge-zone coefficients are not applied, so corner purlins and girts may need a heavier section in the final design.
  • Seismic uses IS 1893 Part 1 with Sa/g = 2.5 (short-period plateau), applied at the eaves.
  • Crane wheel loads are estimated from the capacity when not entered, with 25% vertical impact, 10% lateral surge and 5% longitudinal braking.
  • This is a concept-stage estimate, typically within ±10–15% of a detailed design. It is not a design for construction.
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